A heat sealing paper bag is a specialized packaging solution that utilizes heat-activated adhesives to create an airtight and secure seal. Unlike traditional paper bags that rely on glue or stitching, these bags employ a thermoplastic coating (typically low-density polyethylene (LDPE) or polypropylene (PP) with thickness ranging from 12-50 microns) on the inner surface that melts when exposed to temperatures between 110°C to 180°C (230°F to 356°F) for 0.5-3 seconds under pressure of 0.2-0.5 MPa.
The heat sealing process achieves peel strengths of 1.5-5 N/15mm (ASTM F88 standard) while maintaining burst strengths up to 200 kPa (ASTM D774). This creates a hermetic seal with oxygen transmission rates below 5 cc/m²/day and moisture vapor transmission rates under 10 g/m²/day (ASTM D3985 and E96 respectively).
The base paper typically ranges from 60-120 gsm kraft paper with 30-50% recycled content. The heat-sealable layer constitutes 12-20% of total weight, with melting points precisely controlled within ±5°C tolerance for consistent performance.
Advanced versions incorporate:
Aluminum foil laminates (7-12 microns) reducing oxygen transmission to 0.05 cc/m²/day
Silicon oxide coatings achieving water vapor barriers of 0.1 g/m²/day
EVOH layers with oxygen permeability below 0.01 cc/m²/day
These bags demonstrate:
Tensile strength: 30-50 kN/m (MD), 20-40 kN/m (CD)
Elongation at break: 4-8% (MD), 6-10% (CD)
Tear resistance: 500-1000 mN (Elmendorf method)
The heat seal layer maintains integrity across:
Continuous use temperature: -20°C to 80°C
Short-term peak resistance: 120°C for 30 minutes
Seal initiation temperature: 90-130°C depending on formulation
Used for coffee beans (with 99.9% aroma retention), tea leaves (extending shelf life by 300%), and dried snacks. Meets FDA 21 CFR 176.170 standards for direct food contact.
Packaging sterile devices (maintaining ISO Class 5 cleanliness) and moisture-sensitive drugs (keeping RH below 10%). Complies with USP <661> and EU 10/2011 regulations.
ESD-safe versions with surface resistance of 10^6-10^9 ohms/sq protect sensitive components. EMI shielding variants attenuate 30-60 dB at 1 GHz.
Chemical-resistant grades withstand pH 1-14 and organic solvents. Special formulations prevent static accumulation below 50 volts (ANSI/ESD S541).
Tyvek®-lined versions achieve 0.2 micron bacterial filtration while maintaining breathability of 30-50 g/m²/day for sterilization applications.
Premium versions with 200+ line screen printing and textured finishes (Ra 2-5 microns) for high-end retail packaging.
Optimal storage requires:
Temperature: 15-25°C (59-77°F)
Relative humidity: 40-60% RH
Stack height: Maximum 20 pallets or 500kg/m² to prevent compression damage
Rotation: Follow FIFO principle with maximum storage duration of 12 months
Proper handling includes:
Use clean, dry gloves (cotton or nitrile) with surface roughness below 3.2 μm Ra
Maintain 50-100 lux inspection lighting for quality checks
Allow 24-hour acclimatization when moving between environments with >10°C difference
For optimal sealing performance:
Clean sealing jaws every 8 operating hours with isopropyl alcohol (70% concentration)
Calibrate temperature monthly with ±2°C accuracy thermocouples
Replace Teflon® coatings after 50,000 cycles or when surface roughness exceeds 1.6 μm Ra
Implement regular testing:
Seal strength: Daily peel tests (minimum 1.5 N/15mm)
Integrity: Weekly dye penetration tests (ASTM F1929)
Material: Quarterly DSC analysis to verify polymer thermal properties
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