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ECO Friendly Coating Paper

2025-06-14

ECO Friendly Coating Paper: A Sustainable Packaging Solution

What is ECO Friendly Coating Paper?

ECO Friendly Coating Paper is an innovative, sustainable packaging material that combines paper substrate with environmentally friendly coatings to replace traditional plastic laminates. This specialized paper features a thin, biodegradable coating (typically 5-20 microns thick) applied to paper surfaces (ranging from 80-300 gsm basis weight) to provide functional barrier properties while maintaining compostability. The coating formulations often utilize bio-based polymers such as PLA (polylactic acid), PHA (polyhydroxyalkanoates), or water-based acrylics with >90% biodegradation within 180 days under industrial composting conditions (ASTM D6400).

Key Characteristics with Technical Data

  • Barrier Performance: Provides oxygen transmission rates (OTR) of 5-50 cc/m²/day and water vapor transmission rates (WVTR) of 10-100 g/m²/day, suitable for short-to-medium shelf life products.

  • Thermal Resistance: Withstands heat sealing temperatures up to 150-200°C with seal strengths of 2-5 N/15mm.

  • Mechanical Properties: Exhibits tensile strength of 30-60 kN/m and elongation at break of 4-15%.

  • Environmental Impact: Reduces carbon footprint by 40-70% compared to conventional plastic laminates, with >90% renewable content.

  • Printability: Supports offset, flexo, and digital printing with surface energy of 38-42 dynes/cm for optimal ink adhesion.

  • Compostability: Achieves 90% disintegration within 12 weeks and full biodegradation in 180 days under industrial composting conditions.

Applications of ECO Friendly Coating Paper

The versatility of ECO Friendly Coating Paper makes it suitable for numerous applications across industries:

Food Packaging

  • Dry Foods: Ideal for packaging cereals, snacks, and baked goods with 6-12 month shelf life protection.

  • Fast Food Wrapping: Used for burger wraps and sandwich packaging, resisting grease penetration for 2-4 hours.

  • Frozen Food: Maintains integrity at temperatures as low as -18°C with minimal moisture absorption.

Consumer Goods

  • Cosmetics: For powder compacts and secondary packaging, providing 0.5-1.0% water vapor protection.

  • Pharmaceutical: Used for blister pack backing with 20-40 μm coating thickness.

  • Luxury Goods: High-end gift boxes with 200-300 gsm weight for premium feel.

Industrial Applications

  • Release Liners: Silicone-coated versions with 20-50 g/m² release force.

  • Labels: Wet-strength versions with 60-80 gsm basis weight for bottle labeling.

  • Protective Wrapping: For fragile items during shipping with 30-50% recycled fiber content.

Maintenance and Care Guidelines

Proper handling and storage are essential to maintain the performance characteristics of ECO Friendly Coating Paper:

Storage Conditions

  • Maintain relative humidity at 45-55% RH to prevent curling or moisture absorption.

  • Store at temperatures between 15-25°C, avoiding direct sunlight.

  • Keep in original packaging until use to prevent dust contamination.

  • Stack rolls vertically with >10 cm clearance from walls for air circulation.

Handling Procedures

  • Acclimate material for 24-48 hours in production environment before converting.

  • Use tension controls of 1-3 N/cm during unwinding to prevent stretching.

  • For printing, maintain ink viscosity at 20-30 sec (DIN4 cup) for optimal results.

  • When die-cutting, use blade angles of 30-45° with 0.5-1.0 mm penetration depth.

Conversion Best Practices

  • For heat sealing, use temperatures of 120-160°C with dwell time of 0.5-1.5 seconds.

  • Maintain nip pressure at 2-4 bar during lamination processes.

  • For cold foil stamping, use adhesive coat weights of 3-5 gsm.

  • When embossing, limit depth to 0.3-0.8 mm to prevent coating fracture.

End-of-Life Management

  • For industrial composting, maintain pile temperature of 50-60°C and moisture content of 50-60%.

  • In home composting, turn piles weekly to ensure adequate aeration.

  • For recycling, separate from conventional plastics as it may require specialized pulping at 45-55°C.

  • In anaerobic digestion, maintain pH between 6.5-7.5 for optimal breakdown.


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